Sizzix Big Shot Plus Thick Chipboard Crafting Review and Guide

For crafters who work with sturdy materials, finding a manual die cutting machine that can consistently handle thick chipboard without jamming, incomplete cuts, or excessive physical effort can be a challenge. The Sizzix Big Shot Plus has earned a reputation as a reliable workhorse in home studios and small craft businesses, but does it really live up to expectations when faced with dense, 2 mm or thicker chipboard? In this comprehensive Sizzix Big Shot Plus thick chipboard crafting review and guide, we take a close look at how the machine performs with heavy substrates, explore its design and compatible accessories, share practical operation tips, and suggest inspiring project ideas that make the most of its extended platform.

Whether you are building sturdy album covers, creating custom signage, producing layered 3D embellishments, or cutting precision parts for mixed‐media art, chipboard opens up a world of dimension and durability. However, success depends heavily on the die cutter’s build quality, roller pressure, and design. The Big Shot Plus is the larger sibling of the classic Big Shot, and it brings a wider opening and a few subtle improvements. We set out to examine how it copes with the demands of thick chipboard crafting, what you need to know before starting, and how to avoid common pitfalls.

Before we dive into detailed performance testing and project walkthroughs, let’s summarize what you can expect from this machine in a quick, no‐nonsense overview.

Quick Answer

The Sizzix Big Shot Plus handles most standard chipboard up to about 2.2 mm with full‐size dies, delivering clean, consistent cuts when you use the recommended sandwich combinations. It requires a firm and steady cranking motion but minimizes physical strain thanks to a smooth roller system. For materials that the machine cannot cut, alternatives such as scoring and snapping are presented.

Design and Build Quality: A Sturdy Manual Press for Home Crafters

The Sizzix Big Shot Plus is a manual roller‐style die cutting machine constructed primarily from durable metal and high‐impact plastic. It measures approximately 14.5 inches wide, 8.5 inches deep, and 10 inches high, and it weighs around 15 pounds, making it substantial enough to stay put during operation but still portable for storage or travel to craft events. The extra width—6 inches of roller opening compared with the original Big Shot’s narrower platform—accommodates larger dies and materials without forcing crafters to rotate them.

One of the first things you notice when unboxing the Big Shot Plus is its solid, vibration‐free feel. The handle has a comfortable rubber grip and requires no setup; you simply fold it out of its locked position and start cranking. The handle can be positioned on either the left or right side, an accommodating feature for left‐handed crafters. Inside the machine, steel rollers apply even pressure onto the cutting plates, and the generous clearance makes it possible to use thicker sandwich stacks—an essential asset when working with chipboard.

The machine comes with one standard pair of cutting plates and the multipurpose platform. The platform is essentially a thick plastic board with removable flaps that adjust the stack height. This system, known as the Solo Platform and Shim, has evolved over time, and on the Plus it is particularly well integrated. The flaps are numbered and easy to fold, which reduces the guesswork when switching between wafer‐thin dies, textured embossing folders, and Bigz dies—even when chipboard is part of the equation.

However, because we are specifically examining chipboard performance, it is important to understand that thick materials exert higher stress on the rollers and the cutting plates. Over time, the clear cutting plates will inevitably bow and develop deep scratch marks—this is normal wear. Sizzix recommends periodically rotating plates and eventually replacing them. The metal core of the machine is robust, and there are no reports of bent rollers or frame cracks when used within its limits, even with heavy chipboard, though forcing materials far beyond stated capabilities risks damage.

Chipboard Compatibility and Performance: What Can the Big Shot Plus Really Cut?

Chipboard, also called paperboard or greyboard, comes in various thicknesses and densities. Common craft chipboard ranges from lightweight (0.5–0.8 mm, often used as cereal box material) to medium weight (1.0–1.5 mm) and heavy weight (1.7 mm and up to 2.5 mm or more). The Sizzix Big Shot Plus is officially designed to cut materials including cardstock, felt, fabric, thin leather, balsa wood, and some versions of chipboard, but official guidance is cautious about very thick substrates.

In practice, the Big Shot Plus reliably cuts chipboard up to around 2.0 mm in a single pass with most steel‐rule dies (such as Sizzix Bigz, Bigz L, and some Thinlits dies when combined with a steel‐rule base). For thicknesses between 2.0 and 2.5 mm, results depend on the die design. Intricate dies with fine details may struggle to penetrate fully, leaving partially cut outlines that require manual clean‐up with a craft knife. Simple shapes like circles, squares, and bold silhouettes often cut completely.

During testing, a 2.2 mm thick dense chipboard (the type commonly used in album covers) was cut successfully using a sandwich of the multipurpose platform with both tabs folded down, a standard cutting pad, the die (Bigz style), the chipboard, and the second cutting pad. The handle required noticeably more force than when cutting two layers of cardstock, but it did not feel like the machine was straining beyond its design. We observed that rolling the die through with steady, even pressure and avoiding stopping midway produced the best results. The cut edges were crisp and clean, with only minimal fraying on the underside—a normal effect that can be mitigated by placing the chipboard with the good side facing the die blade.

When we moved to a 3 mm thick binder’s board (a very dense chipboard), the Big Shot Plus did not cut through in one pass, even after adding a metal shim. The blades of the die compressed the material deeply but did not separate it. For material this thick, a workaround is to use a technique known as “kiss‐cut plus snap”: you run the die through to score the chipboard deeply, then gently snap out the shape and clean the edges with sandpaper or a file. This approach works well for sturdy shapes but is less practical for delicate filigree. In such cases, alternative tools like heavy‐duty manual presses or electronic machines with higher tonnage might be more appropriate, but those lie outside our home‐craft scope.

The Sizzix Big Shot Plus handles embossing on chipboard surprisingly well. Using embossing folders and a slightly adjusted sandwich (often removing one tab from the platform or adding a cardstock shim), you can achieve crisp texture on chipboard up to about 1.5 mm. Thicker chipboard tends to resist deep embossing details, though the pressure may lightly impress the pattern. For dimensional effects, wetting the chipboard slightly before embossing can improve results, though this is an advanced technique that requires drying under weight to prevent warping.

Compatible Dies, Accessories, and Materials

The open‐ended platform of the Sizzix Big Shot Plus means it works with a huge ecosystem of dies, from Sizzix’s own vast collection to offerings from other brands. Here are the main categories relevant to chipboard crafters:

• Bigz and Bigz L Dies: These thick, steel‐rule dies are the go‐to choice for chipboard. The Plus can accommodate the longer Bigz L dies (up to 15 inches) thanks to its wide opening, letting you cut chipboard borders and frames without rotating.
• Thinlits and Framelits Dies: While primarily designed for paper and thin materials, these chemically etched dies can cut thin chipboard (up to about 0.8 mm) when paired with a metal shim and firm pressure. They are not recommended for heavy chipboard as they may bend or dull quickly.
• Embossing Folders: The machine pairs with both standard and 3D embossing folders. With chipboard, simpler patterns (like stripes, dots, or gentle textures) work best.
• Credible Third‐Party Dies: Most wafer‐thin dies from brands like Altenew, Hero Arts, Spellbinders, and generic steel‐rule dies fit the platform. However, always test with a small scrap first, as die height varies.

In addition to dies, the machine works with the following sandwich components:

• Cutting Plates: Standard plates are included, but you may want a dedicated pair for chipboard, as they will be scratched faster. Aftermarket plates from other manufacturers are available, but using non‐Sizzix plates of different dimensions or hardness can affect pressure and potentially void warranties.
• Multipurpose Platform with Tabs: The adjustable Solo platform allows quick changes. For chipboard with Bigz dies, the standard starting point is tabs all folded down (no extra height). For Thinlits on thin chipboard, you may need one or both tabs up, depending on the plate thickness.
• Shims: A metal shim (such as the Sizzix Precision Base Plate or a simple cardstock shim) can fine‐tune pressure. A piece of copy paper added under the cutting pad can sometimes make the difference between a complete and incomplete cut.
• Extended Cure Plates: Not required for standard die cutting, but helpful for keeping plates flat when not in use.

Materials beyond chipboard that the machine can handle include leather up to about 1.5 mm, balsa and basswood up to 3 mm (with appropriate dies), acrylic sheets up to 0.5 mm, felt, craft foam, cork, and magnetic sheets. It is important to note that cutting metal, glass, stone, or thick plastic is not supported—these are industrial tasks beyond the scope of this manual craft machine.

Step‐by‐Step Operation and Tips for Thick Chipboard

To get flawless results from your Sizzix Big Shot Plus with chipboard, follow these steps and keep the tips in mind:

1. Select the Right Die. For any chipboard over 1 mm, use a steel‐rule die (Bigz, Bigz L, or equivalent). Thin metal dies are too delicate. Check that the die is sharp; a dull die on chipboard is a recipe for frustration.
2. Prepare Your Sandwich. Start with the Solo Platform on the feed tray. For Bigz dies, keep both flaps folded down. Place the first cutting plate on top of the platform, then position the die with the foam side down (blades facing up). Lay your chipboard sheet on top of the die, align carefully, and cover with the second cutting plate.
3. Check Stack Height. The sandwich should slide into the machine with moderate resistance. If you have to force it, you may have too many layers; if it slips in with no contact, add a shim. A sandwich that is too thick can strain the rollers or cause the plates to crack.
4. Crank Steadily. Turn the handle at a consistent speed without stopping halfway over the die, as hesitation can create secondary cut lines. Apply firm pressure but let the rollers do the work. If you feel the handle bind, reverse slightly and check the stack—never force it.
5. Repeat if Needed. For thicker chipboard, a second pass often helps. Remove the die and chipboard (still in the sandwich) without disassembling, rotate it 180 degrees, and roll through again to evenly distribute any residual pressure.
6. Clean Up Edges. Even with a good cut, you may have tiny nibs or rough spots. A sanding block or nail file quickly smooths them. For painted projects, a dab of gesso or acrylic along the edge seals it.
7. Maintain Your Machine. After heavy use, wipe the rollers and plates to remove paper dust and adhesive residue. Store the machine with the handle locked and the plates flat under weight to prevent warping.

Tip: When cutting multiples of the same shape, cut the chipboard in batches rather than stacking multiple layers—stacking chipboard can shift and damage the die. Also, if you notice that one side of the cutting plate is more worn, rotate it or flip it to extend its life. Using a dedicated “chipboard only” set of plates will keep your everyday plates smooth for delicate papers.

Project Ideas to Try with Your Sizzix Big Shot Plus and Thick Chipboard

Once you’ve mastered the basics, chipboard die cutting opens up an extensive range of crafting possibilities. Here are a few project ideas that take advantage of the material’s sturdiness and the Big Shot Plus’s capabilities:

• Custom Chipboard Gift Tags. Cut bold shapes (stars, hearts, tags) from 1.5 mm chipboard, sand the edges, paint with chalkboard paint, and add a string. These reusable tags are far more durable than cardstock versions.
• Album Covers and Dividers. Create a mini album using chipboard covers cut to size. Use the machine to die‐cut windows, decorative corners, or reinforced spine hinges. The clean edges give a professional finish.
• Freestanding Home Decor. Cut oversized letters or seasonal motifs (like a 10‐inch tall pine tree) from 2 mm chipboard, paint them, and add a simple folded stand. The weight of chipboard keeps them upright on a mantel.
• Mixed‐Media Backings. For canvases or art journal pages on loose paper, adhere your painting to a chipboard backing cut just slightly larger for a sturdy support that won’t buckle under acrylics or collage.
• Jigsaw Puzzles. Using a puzzle die (such as Sizzix’s Bigz Puzzle die), cut a family photo mounted on chipboard for a custom puzzle. The thickness makes the pieces easy to handle and snap together.
• Embellishments for Boxes and Baskets. Create decorative appliqués and feet for upcycled cardboard boxes. Glue stacked layers of identical chipboard shapes together for a beautifully dimensional, paintable piece.
• Place Cards or Table Numbers. For weddings and events, elegantly cut chipboard table numbers or name bases that stand on their own without needing a holder.

Always test a new die design on scrap chipboard first to refine your sandwich and avoid wasting material. With a little experimentation, you’ll discover that the Sizzix Big Shot Plus becomes an indispensable tool for adding substance and heft to your papercrafts.

Comparing the Big Shot Plus with Other Manual Machines for Chipboard

It’s helpful to understand where the Big Shot Plus sits among other manual machines commonly used by home crafters. The standard Sizzix Big Shot, for example, shares the same basic mechanism but has a narrower 6‐inch opening and a slightly different platform design. It can cut many of the same chipboard thicknesses, but the larger platform of the Plus makes a meaningful difference when cutting long borders or multiple shapes at once, reducing the need to rotate or pass multiple times.

The Spellbinders Platinum 6 and the Anna Griffin Empress, both electronic‐manual hybrids (with an optional electronic power base), can handle thick materials but at a higher price point and with a bulkier setup. The manual crank on the Big Shot Plus offers direct control and feedback—some crafters prefer that visceral sense of pressure, especially when cutting chipboard, because you can feel if the stack is too high. Additionally, the deep front‐to‐back opening of the Plus (approximately 12 inches) accommodates thicker materials more comfortably than machines with a shallower feed.

Overall, for crafters whose primary focus is on chipboard projects, the Plus’s extra width and robust build make it an excellent choice, striking a balance between affordability, durability, and broad die compatibility.

Maintenance and Long‐Term Durability

With occasional care, your Big Shot Plus will provide years of chipboard cutting. Here are a few maintenance suggestions:

• Clean Rollers: Dust and paper fibers can accumulate on the steel rollers. Use a dry cloth or a little rubbing alcohol on a lint‐free wipe to keep them gripping properly.
• Plate Management: As plates inevitably warp or bow toward the cut side, alternately flip and rotate them after each project to distribute wear evenly. Keep a spare set so you never have to stop mid‐project.
• Handle Care: The handle and gear mechanism are factory‐lubricated and generally do not require additional oiling. Store the machine indoors in a dry environment to prevent corrosion.
• Inspect Dies: Chipboard is hard on die foam. If the ejection foam compresses or tears, replace it with aftermarket foam to maintain even pressure. A sharp die reduces stress on the machine.

By following these practices, your Sizzix Big Shot Plus should continue to cut cleanly and reliably, even with frequent heavy‐duty use.

Conclusion

After thoroughly testing the Sizzix Big Shot Plus with a variety of thick chipboard, it is clear that this manual die cutter remains a top choice for crafters who need a machine that can grow with their ambition. Its wide platform, sturdy construction, and adjustable sandwich system allow it to cut most standard craft chipboard with impressive precision. While it is not an industrial‐grade press, it exceeds expectations for personal and small business crafting, opening up design possibilities that would otherwise require jigsaws, heavy blades, or extensive hand‐cutting. For anyone seeking a reliable, no‐fuss machine to bring chipboard projects to life, the Sizzix Big Shot Plus delivers consistent results and lasting value.

FAQ

Can the Sizzix Big Shot Plus cut 3 mm thick chipboard?

It can score and partially cut very dense chipboard, but a full clean cut in a single pass is unlikely. For material this thick, use a metal shim and multiple passes, or employ the score‐and‐snap method for simpler shapes. For consistent 3 mm cuts, a stronger press may be needed.

What sandwich combination works for Bigz dies and chipboard on the Plus?

Start with the Solo Platform (both flaps folded down), then a standard cutting plate, the Bigz die (foam down), chipboard on top, and the second cutting plate. If the cut is incomplete, add a sheet of copy paper as a shim between the platform and first plate.

Does the Big Shot Plus require special plates for chipboard?

No special plates are mandatory, but chipboard wears cutting plates faster. Many crafters keep a dedicated set of plates for heavy materials to preserve the smooth surface of plates used for paper, which could become scratched and mar delicate cardstock.

Can I use Thinlits dies with chipboard in the Sizzix Big Shot Plus?

Thinlits can cut light chipboard up to about 0.8 mm if you increase pressure with a metal or paper shim. For anything thicker, switch to steel‐rule dies to avoid damaging the intricate die and to get a cleaner cut.

Is the Big Shot Plus suitable for small craft businesses producing chipboard shapes for sale?

Yes, it is a popular choice for small‐scale production. Its durability, wide compatibility, and ability to cut multiple pieces in a single pass make it efficient. However, for very high‐volume output, a commercial machine would be more appropriate.

How do I prevent my chipboard cuts from having fuzzy edges?

Place the chipboard with its best side against the die blade. After cutting, lightly sand the edges with fine‐grit sandpaper. Also, ensure your die is sharp and the sandwich pressure is even. Sometimes flipping the chipboard orientation reduces underside fuzz.